HEPA Filter automatic prodction line solution

1. Applicable Product Dimensions (Length, Width, and Height): Maximum: 600*450*80mm, Minimum: 150*150*10mm;

2. Efficiency: 200 pcs/h (using 350*350*30mm as an example)

3. Main Equipment Components:

A. Paper Folding Machine

B. Glue Injection Machine

C. Automatic Filter Element Long-Edge Lamination and Trimming Equipment

D. Three-Axis Lamination and Pressure Holding Machine (for Laminating Corrugated Sheets);

E. HEPA Automated Assembly Line;

F. Automatic Heat Sealing and Cutting Packaging Machine.

• pre-slitting equipment

• Filter element injection equipment

• HEPA continuous edge welt machine

• Edge trimming machine

• Three-axis dispensing machine

• HEPA automatic assembly line

• Marking, Velcro, and sealing strips

8. Heat sealing and cutting automatic packaging machine

► Explain﹕This production line consists of nine main components: a paper folding and slitting machine, a filter element glue injection machine, a HEPA continuous edge laminating machine, a trimming machine, a three-axis glue dispensing machine, a HEPA automatic assembly line (with marking, Velcro, and sealing strip application stations), and a heat-sealing and cutting automatic packaging machine. Operational process: Paper folding and gluing → Edge laminating → Edge trimming → Corrugated paper laminating → HEPA automatic assembly → Labeling, Velcro, and sponge application → Heat-sealing and cutting automatic packaging → Cartoning.

► Explain﹕1：This paper folding and glue injection equipment consists of five main components: a roll stock rack, pre-slitting, paper folding machine, glue injection molding machine, and a molding conveyor. 2：Process flow: Unwind roll → Pre-slitting according to product → Paper folding according to product → Glue injection molding → Cutting to length according to product. #：quantity: 2 paper folding machines, 1 glue injection molding machine. Operators: 2 people (one shift). 4：Electrical: Paper folding machine total power: 15 kW, 380V/50 Hz; glue injection machine power: 15 kW, 380V/50 Hz. Air pressure: 0.6 MPa.

• feeding line

• double sides edgebanding

• Rough cutting mechanism

• Edge trimming machine

Rough Cut display

fine cut display

► Explain﹕This HEPA continuous edge-feeding machine consists of four main components: a loading line, a double-sided edge-feeding mechanism, a rough-cut mechanism, and a trimmer.

Process: Manually place the filter element onto the line → Automatic edge-feeding → Automatic rough-cutting → Manually transfer the filter element to the trimmer for fine-cutting.

Quantity: 1 edge-feeding machine, 1 trimmer. Operators: 2 (one shift).

Electrical: Total power for the edge-feeding machine: 15 kW, 220 V/50 Hz; power for the trimmer: 2 kW, 220 V/50 Hz. Air pressure: 0.6 MPa.

• Card loading station

• Bottom glue station

• feed hepa station

• Upper glue station

• Pre-pressing station

• Pressure holding station

• Automatic unloading station

Finished product display of frame and filter element assembly

► Explain﹕This HEPA automated assembly line consists of seven main sections: cardboard loading, bottom glue application, HEPA loading, top glue application, pre-pressing, pressure holding, and automatic unloading.

Process: Manual cardboard loading → bottom glue application → manual HEPA/carbon honeycomb loading → automatic top glue application → automatic pre-pressing → automatic pressure holding → automatic unloading.

Quantity: 1 unit; Operators: 2 (one shift);
Electrical: Total power: 15 kW, 220V/50 Hz; Air pressure: 0.6 MPa

 

• Three-axis laser module

• Welding frame

Long/short side corrugated display

► Explain﹕This three-axis dispensing machine consists of three main components: a frame, a laser module, and a hot melt dispenser.
Process: Manual placement of corrugated sheets onto the platform → The three-axis module dispenses glue according to the path → Manual application of the long/short edges of the HEPA sheet.
Quantity: 1 unit; Operator: 1 (one shift); Electrical: Total power of the three-axis machine: 6 kW, 220V/50 Hz; Air pressure: 0.6 MPa

 

•  Automatic marking station

•  Automatic Velcro sticking station

•  Initial effect net pasting station

•  Manual sponge sticking station

•  Manual sponge sticking station

• Quality inspection station

Finished products display of marking, Velcro, primary effect mesh and sponge

► Explain﹕This section consists of five main sections: automatic labeling, automatic Velcro application, pre-filter mesh application, sponge strip application, and quality control.
Process flow: Automatic labeling → Velcro → pre-filter mesh → sponge strip → automatic packaging.
Quantity: 1 labeling machine, 1 Velcro application machine. Operators: 6 (one shift).
Electrical: Labeling machine power: 1 kW, 220V/50Hz; Automatic Velcro application machine power: 2 kW, 220/50Hz. Air pressure: 0.6 MPa.

 

• Bagging station

• Sealing and cutting station

• Heat shrink oven

Finished product display

► Explain﹕1：This packaging machine consists of three main sections: bagging, sealing and cutting, and heat shrinking.
2：Process: Automatic feeding, bagging, sealing and cutting, heat shrinking.
3：Quantity: 1 unit; Operator: 1 (one shift); Electrical: Total power: 10 kW, 220 V/50 Hz; Air pressure: 0.6 MPa

 

 

In summary, the results of the program evaluation are as follows: