Description

Technical Parameters

Human-machine Efficiency Comparison

Disadvantages of manual production	Advantages of automated production
This workstation includes two processes: pasting PP strips and cutting off the remaining materials, which require the cooperation of two people. It is easy to burn the hands, so workers are reluctant to operate it. It is easy to waste PP strip materials. It requires high skills from workers and has a high defect rate. It is labor-intensive and highly dependent on people. Two people produce one piece in 30 seconds.	The automated equipment only needs one person to put in and change materials, and can easily produce; it does not rely on the workers' skills, and can be put into work after a little training; there is no waste of materials, and there are very few defective products; it can produce 24 hours a day; 8 seconds to 15 seconds to produce one piece
Calculated at the fastest speed: 2 people operate, 2 pieces are produced in 1 minute, 120 pieces are produced in 1 hour, 1440 pieces are produced in 12 hours a day, and 43,200 pieces are produced in 1 month; on average one person produces 21,600 pieces, and 5 people produce 108,000 pieces per month.	Calculated at normal speed: 1 person operates, 5 pieces are produced in 1 minute, 300 pieces are produced in 1 hour, 36,000 pieces are produced in 12 hours a day , and 108,000 pieces are produced in 1 month.
All uncontrollable factors are ignored here, including but not limited to drinking water/going to the bathroom/slacking off/playing with mobile phones/taking leave, etc.
Conclusion: With automation, only one person can easily achieve the output of five people, increasing production capacity by at least five times and reducing losses by more than 50%.

Sample Display

Related Projects:

Automated Two-sides Edge Banding Machine: Applied to the edge banding and trimming process

Advantages and features:

The system stroke meets the finished product size range: Max: 400X300X60mm; Min: 100X110X10mm;

The system is easy to operate, with touch screen display and operation, full Chinese or English interface, and various parameters can be recorded, displayed and alarmed;

The program can be adjusted quickly. The mechanical pressing and pasting process can store parameters of different models and specifications at the same time. It can quickly adapt to different products with simple selection operations. It can also ensure that when changing the mold, there is no need to re-correct the motion trajectory.

The system has automatic induction transmission operation and can load materials quickly. The operator is only responsible for placing semi-finished filter screens (more than 1 piece/time) and installing coils;

The system operation cycle is within 8 s to 15 s per piece (including the normal time for operators to place materials), and the model change can be completed within 15-20 minutes per person under normal conditions;

Non-woven fabrics and other sealing white strips are supplied in roll form, and the reel diameter is about 600mm (40m material);

We provide corresponding fixtures for each product and free training for workers.

Main Parameters

Model	HC-QL-01	Production quantity	1 piece/time
Applicable filter specifications	Max: 400x300x60mm Min: 100x110x10 mm	Squeegee width	10-60mm
Applicable mold quantity	2	Drive mode	Servo motor, cylinder
Cycle efficiency	8S~15S (depending on product size)	output	240 ~ 450 pcs/hour
Power	2KW	Main material	Aluminum profile frame, aluminum alloy
Power supply	220V	Air pressure	0.6-0.8 Mpa
Net weight	600kg	Machine size	2450x1700x2100mm
Feeding method	Coil transfer, reel diameter is about 600mm (40m material)

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